Are you looking for a latex mattress factory in China ? As we all know, compared with other countries’s manufacturers, China suppliers not only offer the competitive price, but also high quality products. As the factory direct manufacturer in China, we are proud and confident on our natural latex mattress and latex topper,because we have advanced machines,experienced workers as well as strict production process and quality control. Here is the general summary of latex mattress factories in China. After reading, you will know why it is so popular all over the world.

Overview of latex mattress manufacturers

Thailand and Malaysia factory

Thailand and Malaysia are rich in raw material latex. So it’s very convenient for them to produce latex mattress. They usually harvest natural latex sap from rubber tree early morning and process it into mattress in two or three days. The quality is also top due to the fresh raw material. However, the shortcomings are their poor equipment and low production ability. It seems impossible to meet the high market demands. Moreover, it’s very expensive.

USA and Europe factory

Latex mattress from USA and Europe is usually made by Talalay. It’s of nice looking,good quality and comfortable. But the price is even higher than Malaysia’s. It’s too luxury to be afforded by common people.

Latex mattress factory in China

There are many professional latex factories in China. Most of them were founded since 1990’s with long history and high reputation.We produced latex mattresses by dunlop technology but not Talalay. One reason is the production cost. Another is low productivity of Talalay. What we do is to bring all people comfortable and health sleeping, but not only the rich.

Why China’s Latex mattress Factory Is So Popular ?

Our latex mattresses are eco-friendly

We craft our ultra-premium, green latex mattresses from natural and organic materials without toxic industrial chemicals and without petroleum-based polyurethane foams. A pure natural latex mattress that provides a healthy, luxurious night’s sleep and greener environment.

Natural latex is from Thailand

Latex is a milky liquid from the rubber three. To collect the latex, trees are tapped (much like maple trees) and the latex drops into cups or buckets.Our latex is imported from Thailand. Before shipping, chemicals are added to keep the latex from stiffening up, and then removed by machines before production. Therefore, It’s 100 natural, no chemical and no toxic.

Natural latex is different from synthetic latex

We are proud to only produce 100% natural latex foam products.  We never make any products that contain synthetic latex.  While we don’t manufacture products that contain synthetic latex,we do get a lot of questions about synthetic latex products sold by other companies.  We want our clients to understand the differences between natural, synthetic and blended latex. Knowing those differences are so important to understand when purchasing a latex mattress or latex mattress topper.

How to make latex mattresses?

Here is simple steps to produce latex mattresses. It will help you understand them well.

Step one: compounding

Natural latex is extracted from the tropical rubber tree in a way that is similar to tapping a maple tree for syrup. Natural latex, soaps, and rubber curing agents are precisely mixed in a temperature controlled  and stainless steel tank.

Step two: molding

The compound mix is whipped into a frothy liquid form. A robotic arm then injects the foamed liquid latex into an aluminum pin core mold. The pins create our unique aerated cell structure. The robotic systems distribute the mixture evenly to ensure consistency and final product density. The latex is chilled at -20 ° Fahrenheit.

Step three: washing

The latex core is removed from the mold and placed on a conveyor belt that carries it through a five stage fresh water rinsing. Five banks of 12 self-cleaning water jets wash away residual soaps, curing agents and proteins.This vital step improves durability and comfort by removing residual soaps, curing agents, and proteins that could cause premature softening of the product.

Step four: drying and testing quality

The Mattress core is transported to a two lane dryer, which completes the curing process and removes any residual moisture. Once dry, every mattress core undergoes a rigorous nine-point pressure/firmness/consistency test. It ensures that all cores meet strict quality standards with even density across the core.

latex mattress factory
latex mattress factory

Latex mattress sizes

Our latex mattress can be make different sizes. In Asia, the standard specification is 120*200 CM,150*200 CM and 180*200 CM. In USA and Euro, our latex mattresses are workable for king,queen,single,twin bed.

Latex mattress thickness

The thickness includes 1 inch,2 inch, 3 inch, 4 inch, 6 inch and 10 inch. The most popular thickness is 3 inch. It’s comfortable and inexpensive. It’s also light to move.

How long do latex mattresses last ?

Traditional spring mattresses typically need to be replaced every 5-7 years. Memory foam mattresses usually last 7 to 10 years as well. Our natural latex mattresses are known to be considerably more durable with inner cover protection. It can last up to 25 years without losing their support.

Benefits of Latex Mattresses

Comfortable and supportive

Natural latex foam is a very comfortable and supportive. It conforms to your body and offers support to help keep your spine in alignment throughout the night.

Freedom of movement

It also offers freedom of movement—rolling with you instead of keeping you in place.  Natural latex provides cushion for pressure points like hips and shoulders allowing for a comfortable and restful night’s sleep.  The supportive nature of latex and its ability to relieve pressure point discomfort are two significant benefits to choosing a natural and organic latex mattress.

Anti dust mite

Natural latex is dust mite, mildew, and mold resistant. Dust mites are unable to live in a natural rubber mattress. If you are sensitive to dust mites, choosing a natural latex mattress can often relieve allergies. It will let you have a much sounder, less congested sleep.

Healthy

Our organic latex mattresses are covered in organic cotton and wool. The use of these natural materials allows these mattresses to meet the flame retardant guidelines without using toxic chemicals. It can be related to health problems.

latex mattress core milk white
latex mattress core milk white

Will latex mattresses cause allergy ?

Latex mattress might cause allergy, but it should not be a problem. Latex allergy will get far away from you with our below instructions.

Not sleep on the latex directly

Some people are worried about the allergy problem caused by latex mattress. Most allergic reactions stem from direct contact. If you use a cotton mattress cover or protector, a fitted sheet and wear pajamas during sleeping, you get triple protection from potential exposure to allergens. It’s much safe since you won’t sleep on it directly.

Latex mattress is very clean

Another factor to consider is that the foam used in these mattresses has been washed and heated multiple times. These processes remove most of the proteins that cause allergies.

Listen to doctor’s opinion

If your allergy is a skin-based one, you will most likely be safe. However, if you have an extreme allergy, you should speak with your doctor first to get their opinion. He or she may recommend you to purchase a latex-free mattress brand and can recommend the best organic mattress if you are allergic.

Our latex mattresses are inexpensive

Prices of our latex mattresses range from $60 to $400. It’s up to the size and thickness. As far as we know, it’s much lower than the mattresses from Thailand and Malaysia. It seems possible for most people to be able to have one. The most important is that the quality and benefits are almost same.

Conclusion

We are very sure our natural latex mattress will be very popular in the markets with high quality and competitive price. You will not lose money if you choose to buy our latex mattresses.

Want to know more?

Contact: Jordan Zhao

Email: [email protected]

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